Eco-sustainable solutions to transform quarry waste of granite rocks into resources for the ceramic and glass industry.

Raw materials are essential for the sustainable development of modern societies. Access to and cost-effectiveness of mineral raw materials are critical to the smooth functioning of the EU economy. The growing demand for raw materials raises increasing concerns about mineral resources. Feldspars along with quartz, the main components of granitoid rocks, are widely used in ceramic and glass industry. The need to meet the demands of the ceramic industry has stimulated research and development of new ceramic flows in granite complexes.

Italy is the world’s second-largest feldspar producer (22% of total) and the world biggest importer (22% of global world trades) (European Commission). Since the strong demand is rapidly depleting the proven reserves in EU Member States, the EU ceramics sector is increasingly dependent on feldspar imports from Turkey. Thus, it is necessary to find additional sources of feldspar or to further increase inter-continental transport. At present, Buddusò-Alà dei Sardi (Sardinia-Italy) is the most important granite production area in Italy. However, granite mining activities cause serious environmental problems. Feldspar production and trade generate large amounts of pollutant and greenhouse gas emissions, due either to the energy consumption of mining activities or the transport of the finished product from the exporting countries. The areas where quarries are active suffer from landscape degradation, due to incomplete compliance or non-compliance with quarry recovery plans, considering that opening new quarries is cheaper than moving large amounts of waste. Finally, granite mining accounts for huge amounts of soil consumption, as it requires large areas in which the quarry waste accumulates.

The LIFE REGS II project (LIFE19 ENV/IT/000373 LIFE REGS II) aims at demonstrating an innovative and economically-viable extraction technology to produce feldspars, of the same quality to those obtained from virgin raw material, using granite scraps. This will reduce demand for feldspar from environmentally-damaging granite mining operations as well as to minimize the soil consumption and to boost the awareness about the importance of recycling granite scraps.

To this respect, samples of the granite scraps accumulated in 18 landfills located in the Buddusò-Alà dei Sardi granite quarries have been analyzed for their mineral texture and composition. Modal variability of the main mineral constituents (quartz+plagioclase±potassium-feldspar+biotite/chlorite) allowed to distinguish three main groups characterized by different ratios of feldspars/mafic phases with the exception of samples from a specific landfill that display an increase in the plagioclase at the expense of potassium-feldspar+quartz along with an increase in epidote at the expense of biotite/chlorite.

Texturally potassium-feldspar occasionally occurs as microcline perthite while plagioclase is always affected by extensive alteration resulting in a variety of textural intergrowths of neoformed minerals. Such features are reflected in the inter/intra-crystalline compositional variations in terms of feldspar end-members and in the type of the alteration products. This provides the elements for a first estimate of the technological properties of felsdpars, allowing to recognize the material stored in the 18 landfills qualitatively better for commercial purpose, and to experimentally identify the most effective methods of physical treatments to enrich and extract feldspars useful for industrial uses.