Recycling marine (ocean and beach) plastics is essential for reducing pollution, conserving resources, and lessening the environmental impacts of plastic production and waste. Traditional recycling methods, however, struggle with the mixed, degraded, and potentially contaminated nature of ocean plastic waste, which limits the quality of recovered materials. Solvent-based recycling is emerging as a promising approach, as it selectively dissolves plastics, allowing for purification while preserving material properties, and retaining contaminants in the solvent phase. This method is applicable to various polymers, including polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), polyvinyl chloride (PVC), and even mixed polymer waste.
In this study, a solvent-based recycling method combined with an extractive cleaning process is used to recover high-quality PE and PP from ocean plastics. Additionally, the method removes hazardous components often associated with plastic production, such as polycyclic aromatic hydrocarbons (PAHs), polychlorinated biphenyls (PCBs), UV stabilizers, antioxidants, bisphenol A, brominated flame retardants (BFRs), and phthalates. Some of these contaminants are listed as chemicals of high concern by the European Chemicals Agency (ECHA). Previous applications of this method have proven effective in removing flame-retardant additives from electronic waste [1] and cleaning diethylhexyl phthalates from PVC flooring waste [2], demonstrating its potential for recycling even heavily contaminated plastics
Mixed Ocean plastic waste samples for this study were harvested by The Ocean Clean Up company from the Great pacific garbage patch. Preliminary dissolution tests showed that the process could selectively separate PE or PP from the mixed waste through process adjustments such as dissolution temperature and solvent selection. HT-GPC-IR analysis of the recycled polymer showed an average molecular weight of 1.70×105g mol-1 for PE and 1.42×105 g mol-1 for PP. IR analysis of both PE and PP revealed similar C-H stretches around 2850-2950 cm-1 and CH2 bending around 1464 cm-1. PP further displayed a distinctive methyl group absorption at 1375 cm-1 and CH3 bending at 850-889 cm-1. Furthermore, 13C-NMR analysis of mixed plastic samples from beaches indicated up to 50% PP with no detectable copolymers. To assess organic contaminants, samples were analyzed for phthalates using gas chromatography-flame ionization detection (GC-FID), bisphenol A using high-performance liquid chromatography-mass spectrometry (HPLC-MS), and UV-328 via gas chromatography-mass spectrometry (GC-MS) prior to extractive cleaning. Initial results showed an average of 107 ng/g bisphenol A, 296 µg/g butyl benzyl phthalate (BBP), and 5323 ng/g UV-328. Preliminary extractive cleaning trials demonstrated the potential to significantly reduce contaminants ie. BBP levels by up to 85%.
This research highlights dissolution recycling as an effective method for recovering high-quality polymers while removing organic contaminants from ocean plastics. Ongoing work seeks to further optimize dissolution and cleanup conditions to target additional contaminant classes. Future research will also address the removal of potentially toxic heavy metals, ensuring the safe reuse of recycled marine plastics.
[1] Schlummer M. et al., Waste Management & Research, 2006, 24(6), 573-583.
[2] Wagner S., Schlummer M., Resources Conservation and Recycling, 2024, 211, 107889.