Thermoelectric coolers (TECs) differ from conventional cooling devices that use refrigerants in that they utilize the Peltier effect to convert electrical energy into thermal energy, generating a cooling effect [1]. Therefore, unlike conventional cooling devices that use refrigerants such as CFCs, which have a high global warming potential and emit greenhouse gases, thermoelectric coolers have a different environmental impact. Particularly during the usage phase, since electrical energy is converted into thermal energy during operation, it is important to assess the emissions during electrical energy generation. Particularly, the COP of thermoelectric coolers is currently much lower compared to conventional coolers [2], meaning that a greater amount of electrical power is required to achieve the same cooling amount.
Additionally, during the production phase, the manufacturing of alumina plates generates 90.7% of greenhouse gas emissions, and the sintering process involved in the production of alumina plates contributes 87.3% of the emissions. The primary cause of greenhouse gas emissions during the sintering process is the high temperature and pressure, and the large amount of power used to compact the powder. Therefore, methods to reduce energy consumption should be considered to address the hotspots of the sintering process and reduce the greenhouse gases associated with alumina plates production phase.
Consequently, possible methods and quantities of greenhouse gas reduction were aimed to be identified by improving the process to reduce energy consumption in the sintering process. In addition, since the main input material is electricity, there is a way for the grid mix to become more eco-friendly. For this purpose, a method of adding sintering aids and applying eco-friendly grid mix is considered. Sintering aids can reduce energy consumption by up to 1.4 times [3], resulting in 28.6% reduction in emissions during the sintering process, from 466.1 kg CO2-eq to 333.0 kg CO2-eq. Additionally, producing with the 2030 power grid mix, which reduces fossil fuel use and increases renewable energy, results in a reduction of 80.0kg CO2-eq, leading to a 38.6% decrease in emissions during sintering process.
Reference
[1] Newby, S., Mirihanage, W., Fernando, A., 2025. Body heat energy deriven knitted thermoelectric garments with personal cooling. Applied Thermal Engineering, 258 (A)., pp. 124546.
[2] Tian, M., Aldawi, F., Anqi, A.E., Moria, H., Dizaji, H.S., Wae-hayee, M., 2021. Cost-effective and performance analysis of thermoelectricity as a building cooling system; experimental case study based on a single TEC-12706 commercial module. Case Studies in Thermal Engineering, 27, pp. 101366.
[3] Heidary, D. S. B., Lanagan, M., and Randall, C. A., 2018. Contrasting energy efficiency in various ceramic sintering processes. Journal of the European Ceramic Society 38(4), 1018-1029.